Tuesday, January 8, 2013

Time For A Change


We had looked into getting a different boat as a solution to some of the aggravations we have with this one.  The galley is nice but it's full of compromises.  Much of the storage here has areas that are difficult to get into.  The freezer is poorly insulated and is a huge power drain on the batteries.  The side-by-side sinks are too small for our dishes and pans and because of that, after-meal-cleanup is a pain.  The aft cabin needs more storage too or it ends up looking like a garage.  After living with it for three years we've thought of better ways things could have been done or at least done better for us.  We looked at some really nice boats but they all had design compromises in one way or another.  After a year of trying to sell our boat in a lousy "buyer's market" we decided it made more sense for us to keep our beautiful Island Packet and invest in some improvements to make this boat work better for us.  We've had friends suggest that what we're planning to do will not add any value to the boat and is just a waste of money.  I guess if we were planning to sell it any time soon that would be true.  The reality is that we're keeping this boat and will be using it in a way that will make it an intimate part of everything we do for the next ten or fifteen years.  We're investing not so much in the value of the boat but in the quality of our future.

With that in mind we've made a plan of attack and this winter is going to be very busy.  We had several companies come to the boat and give estimates on the work we'll be farming out, the stuff that's just too time consuming or physically out of our league.  We found that Hinckley Yachts in Annapolis provided the quality of work we wanted at competitive prices.  We felt the most comfortable with these guys too.  They actually respond to phone calls and e-mails and have a work ethic that's more in tune with the way we do things.  So many people in the marine service industry don't.  We had one very "respected" cabinet maker tell us how interested he was to do this job in the galley.  We tried for six weeks to get an estimate from him but he never returned phone calls or e-mails.  Not once.  With Hinckley you get a response within 24 hours.

Yesterday (1-7-13) we toured the yard, met the folks who would actually be doing the work and sat down with Jeff Talarico, the Service Manager, to nail down specifics.  We'll be moving the boat there next weekend where she'll be on the hard for two months.  We're now living in an apartment on the beach at Herrington Harbour South for the rest of the winter.

The galley work is scheduled to begin in mid-January.  We're doing a full-on renovation here including replacing the countertop with Corian and replacing all the cabinetry from the counter up.  The new cabinets will be extended in from the bulkhead an inch and will extend all the way up to the overhead.  We've found the existing shelf space above those cabinets to be pretty useless and having extra storage room inside the cabinets would be more beneficial.  Plus we estimate we'll be almost doubling the useable space in these cabinets.  We'll be adding a cabinet beneath the companionway (where the drop boards are currently stored) with two 3/4 depth slide out drawers.  We're converting the storage area beneath the oven to a pull out drawer.  That's always been one of those blind storage spots that ends up being wasted space.  Being able to pull it out will make a huge difference.  The lid for the freezer/ fridge will be split in two so you only open the side you actually need access to.  We won't be using struts on the new lids so they'll be able to open all the way back to allow easier access.  The struts are nice but they really restrict the opening of the lid.  We'll also be re-insulating the area around the freezer and fridge while the countertop is off.  The space for the micro-wave (removed - we didn't use it) will become a cabinet with tambour doors and a shelf inside and there will be a cabinet across the back of the stove, also with tambour doors.  The stove will be moved forward 2" and lowered 1" so the Corian piece on top of it will be flush with the rest of the countertop.  When the stove is in use that piece will slip into a pocket behind the stove.  We're also having a piece of stainless steel attached to the area above the stove (the underside of the deck) to make clean-up a little easier.  To the port side of the fridge will be a piece of raised Corian counter with slots cut in for knife storage.  The two small sinks will become one, approximately the same size.  The cabinet to the right of the oven will be converted to two drawers (three total with the existing one above).  The space inside this cabinet has proven difficult to use and we felt drawers would serve us better.  There will also be a corner cabinet to the left of the freezer that will house the coffee maker on a pull-out shelf.  This corner of the existing cabinet has been mostly inaccessible.  The area behind the fridge will become a cabinet for dishes and cups.

During this two month period we'll also be adding cabinets in the aft cabin where the existing shelf is, at the head of the bunk along the port side.  Hopefully this will be the answer to our storage needs back there and the aft cabin will no longer serve as the garage.  Another cabinet project at this time will be an addition above the Nav Station to house the radios.  We'll be reconfiguring the existing equipment panel here and adding a sub-panel for DC power as well as a display that's tied to the multi-function display in the cockpit.

We've decided to install a Northern Lights 6 kw genset.  This will also be done by Hinckley at the same time as the work on the galley.  It'll be located in the space below the cockpit floor, just aft of the rear bulkhead in the aft cabin.    The bulkhead will have to be bumped out a few inches but shouldn't interfere with the bunk too much.  We had considered several other makes but this was the best choice for us.  International parts availability, lower running speed equating to longer life and lower noise levels, ease of access for maintenance, and reliability were the major considerations.  I guess size played a major part too because this space is limited by the rudder post at the back and this is why we have to bump out the forward end into the bunk area.  The genset will be housed in a sound enclosure and mounted on a roll-out shelf that will pull out into the aft cabin to make maintenance easier.  We're also adding an automated oil change system that will pump out the old oil and then pump in the new.  This will also work with the engine, making this usually nasty job much easier to perform. In the space where the genset is going we now have a stack of 28 lead ingots.  It's been estimated they weigh around 1100 lbs.  Seems like overkill to me.  I was going to sell them to a friend but the guys at Hinckley suggested we hang onto them until everything's done and then we can use some to balance the boat out.  Good idea.

We replaced all our batteries and increased storage for the house bank.  For those who might not know......the house bank provides DC power for everything on the boat except the engine and the genset.  This means lights, refrigeration (major consumer!), water pumps, bow thruster, windlass, watermaker.  Uhm, pretty much everything.  When we've anchored out in the past our batteries would run down below 50% of their storage capacity in about 20 hours.  50% is the magic number for these and if you take them down beyond that you're shortening their useful life.  Considering that our batteries cost about $400 each it's a good idea to stretch 'em out for as long as you can.  When we bought the boat it had four 100a/hr batteries in the house bank and one for the engine.  That means we had 400a/hrs in the house bank with 200 a/hrs available to us between charges.  The freezer compressor cycles constantly because it's poorly insulated and because we keep it at 12 degrees F to keep the ice cream at the correct consistency.  That's important!  We could probably improve things a bit by running it at 20 degrees but then the ice cream is all mushy.  Some things ya just don't compromise on.  So, we replaced the four 100a/hr batteries with some new ones that are dimensionally the same but are rated at 125a/hr (Lifeline AGM type batteries, p/n GPL-31XT).  The compartment these are located in had some extra space so with a little hocus pocus we managed to squeeze in six of these babies.  Now our house bank is 750a/hrs!  Combine that with the new insulation around the freezer and we should be doing much better, well within the 50% range.


When we renewed our battery bank we also replaced our Xantrex Freedom Marine 20 inverter/charger with a Magnum Energy Pure Sine inverter/charger rated at 2800 watts and 125 amps.  Our charger works in three stages; bulk, absorb and float.  Each stage has a different rate of charge and is designed to provide the longest life for the batteries.  For our new battery bank the ideal bulk charge rate is 175 amps.  We couldn't afford the inverter with the mondo charger (4000watts/200amps) so we settled for the 125 and will supplement it with the 50 amp charger that came with the boat.  This means that I'll need to be pro-active in the bulk charge stage and shut off the little charger when the inverter switches over to a lower charge rate.  I monitor it pretty closely anyway and may set up an alarm to remind me.  This will be infinitely better than running the engine for hours on end while at anchor.  Instead we'll be running the genset at a good load and it'll be inside of a sound enclosure.  Ugh, quiet good!

While we're discussing power there's another facet to this whole thing.  We're adding two more solar panels.  Right now we have two 85 watt panels.  We'll be adding two 130 watt panels for a total of 430 watts.  Of course that's only under ideal conditions but just increasing from 170 to 430 should be a pretty significant increase in our solar charging ability.  Add that to our 400 watt wind generator and we may actually be able to keep those new batteries charged without much input from the genset.

These are big improvements for La Vida Dulce.  Up until this past year we've been doing mostly repairs to all the stuff she had wrong with her when we bought her.  Let me tell ya, it is really rewarding to be making improvements instead of repairs.  Don't get me wrong, we still do repairs.......

A few weeks ago we were sitting on our fancy new cushions in the salon.  That's right, we were actually hanging out in the salon.  We heard the water pump kick on and listened for it to shut off.  It didn't.  I pulled open the compartment where our water pump is located and it was merrily pumping our freshly filled water tank (250 gallons) into the bilge.  "Hey Cheri!  Kill the breaker!"  Our water heater is located in the next compartment (beneath the starboard settee) and I traced our leak to the return line.  The hose barb here is plastic, probably about 12 years old, and had broken off.  I set about removing the old fitting.  As I did this I noticed the supply line had calcium built up around it which indicates a leak.  I barely touched the hose and the fitting came off in my hand.  The plastic had turned to mush!  I replaced both fittings with 1/2" x 1/2" brass hose barbs.  Still need to go back and check the fittings for the water lines coming from the engine.  Be a real bummer to have those come off!  Also need to check all the other plastic water fittings on this tub.  I'm not real sure why they elected to use plastic but I am pretty sure I've lost confidence in it.  We're going with brass fittings for everything unless someone chimes in beforehand and convinces me not to.

So, we're headed in the right direction.  We got a little side-tracked with trying to sell the boat but we're back on track now.  By the end of the next two years we're gonna have a boat that provides comfort and safety, is pretty much self-contained and that will be able to take us anywhere we want to go, at least anywhere that's accessible by water.

< 720 days to go.

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